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CD Card Production

CD Card production is separate process from the CD Card content development.  CD Card production begins after your CD Card content is completed.  CD Card production involves manufacturing, replication or duplication, and printing processes.  We have business card shape and hockey rink shape CD Cards.  These CD Cards are cheaper and more popular than custom shape CDs.  Custom Shape CDs are made by cutting 120mm CDs.  We can cut any shapes as long as your design reserves inner core ring area for your content record.  10mm diameter of inner ring can hold about 50mb of memory. 
 
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CD Card can store large amounts of digital information/data on a very small surface. While some companies differ, the primary size is 36 to 50 megabytes of storage. The size of the CD Cards is about or bit larger than the size of typical business cards (i.e., 60mm X 86mm).

CD-ROM Cards are optical CD Cards that are stamped using an injection molding process. Most of the mass of a CD Card is an injection-molded piece of clear polycarbonate plastic that is about 1.2 millimeters thick. During manufacturing, this highly abrasive plastic is impressed with the microscopic bumps that make up the long, spiral track. A thin, reflective aluminum layer is then coated on the top of the CD Card, covering the bumps. Prior to producing a CD-ROM card, information must be arranged, or pre mastered, into a suitable CD-ROM file format. For most CD Cards, CD-ROM pre mastering software is used to transfer and organize information into a CD-ROM format (i.e., ISO 9660). Once this process is complete, the master stamper is made on special a glass for replication. The CD-ROM Card surface is mirror covered with billions of tiny bumps that are arranged in a long and tightly wound spiral. The CD-Rom drive reads the bumps with a series of precise lasers and interprets the information as bits (zeros and ones) of data. CD Card tracks are so small that they have to be measured in microns. The CD Card track is approximately 0.5 microns wide.

When a CD-ROM Card is played, the laser beam passes through the CD Card's polycarbonate layer, reflects off the aluminum layer and hits an optoelectronic device that detects changes in light. The flat parts of the layer are called “lands”. The bumps reflect light differently than the lands of the aluminum layer and are read by either having a 0 or a 1 (bits we previously talked about). The optoelectronic sensor detects these changes in reflectivity, and the electronics in the CD-ROM drive interpret the changes as data bits.


CD-R Card works by replacing the aluminum layer with an organic dye compound. This compound is normally reflective, but when the laser focuses on a spot and heats it to a certain temperature, it "burns" the dye, causing it to darken, then the each burnt spot represents as a bump. After the dye has been burned in a spot, it cannot be changed back. CD-R Card is not as durable as CD-ROM Card but because of its low set cost the technology is used for low volume production.
 

 

  Replication and Print
We use duplication and label print for quantity less than 1000 CD Cards.  For quantity over 1000 CD Cards we use replication process and offset print.  Please go to Replication and Print pages for more details.
   
 
CD Cards
Business Card Shape CD Card
CD-R 50mb memory capacity
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